Outgassing Calculator & NASA Outgassing Database Search

Two tools for choosing what goes inside a vacuum system. The first searches all 13,582 results in NASA’s outgassing database, the standard screening test for spacecraft materials (ASTM E595), and marks the ones within the usual limits of 1.0 % total mass loss and 0.10 % condensable material. The second estimates how much gas the chamber walls, seals, and parts give off per second, how that falls with pumping time, and what pressure it holds the chamber at. The two answer different questions: a material can pass the NASA screen and still be the largest gas source in a high-vacuum chamber.

Key terms
Outgassing
The slow release of gas from materials in vacuum: mostly water vapor at first, then solvents, uncured resin fractions, and plasticizers from polymers, and hydrogen from metals once the water is gone.
ASTM E595
A screening test: a small sample is held at 125 °C in vacuum for 24 h, and the mass it loses and the mass that condenses on a nearby plate at 25 °C are weighed. It ranks materials; it does not measure how fast they outgas at room temperature.
TML (total mass loss)
The mass the sample lost in the E595 test, as a percentage of its starting mass. Water counts toward it.
CVCM (collected volatile condensable materials)
The mass that condensed on the 25 °C collector, as a percentage of the sample’s starting mass. It stands for the material that can deposit as a film on optics, detectors, and other cool surfaces.
WVR and RML
Water vapor regained: the mass the sample takes back up in 24 h of humid air after the test. TML minus WVR, the mass lost other than water, is called the recovered mass loss (RML) and is what the European space standard screens on.
Specific outgassing rate
Gas released per second per unit area of surface, in mbar·L/(s·cm²) or Pa·m/s. It depends strongly on the pumping time, so a value means little without it.
Gas load
The total gas entering the chamber per second (mbar·L/s): the sum over every surface of its outgassing rate times its area, plus any leaks and process gas.
Base pressure
The pressure at which the pump removes gas as fast as the gas load brings it in. While outgassing falls with time, so does the base pressure.

Part 1

Search the NASA outgassing database (ASTM E595)

Every test in NASA Goddard’s compilation, from 1964 to 2023, loaded in your browser: search by material, maker’s code, or use, and set the limits your program screens on.

Search and filters

Every word must appear in the material name, the GSFC test number, the three-letter manufacturer code, the application, or the category. Hyphens are ignored, so RTV566, RTV 566, and RTV-566 find the same tests.

Try:

Categories are NASA’s 18 groups by primary use. NASA’s older export assigns them; for the newer tests the page matches them from the application text, and 678 tests fit none and appear only under All categories.

Screening limits
Mass-loss limit applies to

NASA screens on TML ≤ 1.0 % and CVCM ≤ 0.10 %. ESA’s ECSS-Q-ST-70-02C subtracts the water the sample regains, and requires RML < 1.0 % and CVCM < 0.10 %. Where WVR was not measured (before mid-1975), RML falls back to TML.

%
%

Optics, detectors, and cold surfaces often need tighter limits, such as CVCM ≤ 0.01 %; set them here.

year

Formulations change. NASA’s guide warns that the data span decades and recommends testing each lot for critical uses.

Matches

Tests that match—
Within both limits— Of the matches with both values reported. “Within the limits” is a screen, not an approval: it says nothing about the outgassing rate in a room-temperature vacuum system (see below).
Median of the matches— Half the matching tests are lower. A wide spread for one product name usually means different cures, grades, or lots.
Data— NASA Goddard Space Flight Center, Outgassing Database, retrieved 6 November 2026. Values as published; NASA does not endorse this page.

Test results

Loading the NASA table…

TML, CVCM, and WVR in percent of the starting mass; red values exceed your limit. Cure: the cure or post-cure steps before the test, in order, as NASA lists them (a vacuum written as 1.5×10^? lost its exponent in NASA’s own data; in many 2019 and later entries the first step reads 24 h at 125 °C in vacuum, the same exposure as the E595 test itself).

What ASTM E595 tells you, and what it does not. It is a 24 h test at 125 °C that compares how much volatile material different products hold, and how much of it can recondense on a 25 °C surface. It does not give an outgassing rate at room temperature, how that rate falls with pumping time, which gases come off, or anything that condenses only below 25 °C. Water, the main gas load in an unbaked system, is counted in TML and returns from humid air. Most Viton tests in the database pass the NASA limits, yet after an hour of pumping, unbaked Viton outgasses more than 300 times as much per square centimeter as cleaned stainless steel. Use E595 data to rule materials out for contamination, and outgassing rates (Part 2) to size the vacuum.

Part 2

Gas load and base pressure from outgassing rates

List the surfaces inside the chamber, pick a typical rate for each or enter a measured one, and set the pumping speed the chamber actually gets. The rates fall as a power of the pumping time, so the pressure keeps creeping down for days.

Inputs

Surfaces inside the chamber

Rates are in mbar·L/(s·cm²) after 1 h of pumping at room temperature; the exponent sets how fast they fall: q(t) = q₁·(t/1 h)−n. Cleaned metals fall about as 1/t (n = 1), polymers about as 1/√t (n ≈ 0.5), and a baked surface releasing hydrogen hardly at all (n = 0). Count only the area that faces the vacuum: for an O-ring, the strip between the flanges.

Pumping

Time since the pump-down from atmosphere began. The model holds from a few minutes on, once the air in the volume is gone; before that, use the pump-down calculator.

The high vacuum pump’s speed for water vapor, reduced by the port, valve, and any line in front of it. The pump-down calculator gives it from the pump’s speed and the line.

The pump’s own ultimate pressure adds to the result. With a target, the calculator finds the pumping time to reach it and the speed that would hold it at the time above.

Results

Pressure at time tp = ppump + Q/Seff— The outgassing-limited pressure, mostly water vapor in an unbaked system. Leaks and permeation through seals add to it.
Gas load at time tQ = Σ qiAi—
Share of the gas load— A small area of polymer often outweighs all the metal around it.
Pressure after 1 h, 10 h, 100 h, 1000 h—
Pumping time to reach ptarget— With these rates kept up indefinitely. Real water outgassing eventually falls faster, and the hydrogen from the steel, about 3 × 10⁻¹² mbar·L/(s·cm²), takes over after weeks; add it as a row to see where it sets a floor.
Speed needed to hold ptarget at time tQ/(ptarget − ppump)—

Pressure vs. pumping time

The total pressure and each surface’s share of it (its gas load divided by the pumping speed), on log scales. A straight line falls as a power of time, steeper for a larger exponent, so the metal walls fade while the polymers persist.

How it is calculated

Database search. The page loads NASA’s table once (13,582 rows, 1.4 MB, about 360 kB as sent compressed) after the rest of the page has loaded, and filters it in the browser. A test is within the limits when

\[ \text{TML} \le \text{TML}_\text{max} \quad\text{and}\quad \text{CVCM} \le \text{CVCM}_\text{max}, \]

both as published (to 0.01 %). On the ESA basis, the mass loss is \(\text{RML} = \text{TML} - \text{WVR}\), and both comparisons are strict (<), as ECSS-Q-ST-70-02C writes them. A test missing TML or CVCM is shown as incomplete and never counted as passing.

Gas load. Each surface \(i\) of area \(A_i\) outgasses at a rate that falls as a power of the pumping time \(t\), the empirical law found for nearly all unbaked materials:

\[ q_i(t) = q_{1,i}\left(\frac{t}{1\ \text{h}}\right)^{-n_i}, \qquad Q(t) = \sum_i q_i(t)\,A_i . \]

For a rate \(q_\text{ref}\) quoted at another time \(t_\text{ref}\), the rate after 1 h on the same law is \(q_1 = q_\text{ref}\,(t_\text{ref}/1\ \text{h})^{n}\); several presets below were converted this way. A constant hydrogen rate from baked metal is \(n = 0\).

Pressure. Hours into a pump-down, the air in the volume is long gone (it is pumped with the time constant \(V/S_\text{eff}\), a fraction of a second for a small chamber on a turbo pump), so the pressure follows the gas load, as in the pump-down equation with \(dp/dt\) negligible:

\[ p(t) = p_\text{pump} + \frac{Q(t)}{S_\text{eff}} . \]

Every term of \(Q(t)\) falls or stays constant, so the time to reach a target pressure is the single root of \(Q(t) = S_\text{eff}\,(p_\text{target} - p_\text{pump})\), found by bisection in \(\ln t\). The speed that holds the target at time \(t\) is \(Q(t)/(p_\text{target} - p_\text{pump})\). Units: 1 mbar·L/(s·cm²) = 1000 Pa·m/s, and 1 Torr·L/(s·cm²) = 1333.2 Pa·m/s.

Typical values

The presets, with their sources. For unbaked materials the scatter between nominally identical samples is an order of magnitude or more, and the cleaning, the humidity the parts were stored in, and how long they stood open matter as much as the material. Rates in mbar·L/(s·cm²) at room temperature.

Material and conditionRate after 1 hnSource and basis
Metals (stainless steel, aluminum, copper, titanium), cleaned, unbaked3 × 10⁻⁹1CERN design rule q = 3 × 10⁻⁹/t[h], mostly water (Chiggiato, eq. 13 and Table 3; Baglin, eq. 11)
Stainless steel, literature average1.9 × 10⁻⁷1Averages of published values at 1 h (Edwards application note, from Grinham and Chew); n ≈ 1 for metals and glass
Aluminum, literature average3.0 × 10⁻⁷1
Copper, literature average2.3 × 10⁻⁸1
Mild steel, fresh6.2 × 10⁻⁷1
Titanium / borosilicate glass (Pyrex)1.0 × 10⁻⁸ / 9.9 × 10⁻⁹1
Stainless steel baked 24 h at 150 °C (H₂)3 × 10⁻¹²0Chiggiato, Table 3 (Cu measured at CERN; steel and Al from his refs. 13–16)
Aluminum alloys baked at 100–200 °C, about 20 h (H₂)1 × 10⁻¹³0
OFS copper baked 24 h at 200 °C (H₂)3 × 10⁻¹⁴0
316LN vacuum-fired at 950 °C, then baked at 300 °C (H₂)6 × 10⁻¹⁵0Baglin
Fluoroelastomer (Viton, FKM), unbaked1.1 × 10⁻⁶0.7Edwards (1 h); n chosen to give 2.2 × 10⁻⁷ at 10 h, against Baglin’s 2 × 10⁻⁷
Fluoroelastomer, after bake-out5 × 10⁻¹⁰0Baglin
Neoprene4.0 × 10⁻⁵0.6Edwards (1 h); n from Chiggiato’s 10⁻⁵ at 10 h
PTFE / PVC (stored at 95 % humidity)1.4 × 10⁻⁶ / 3.2 × 10⁻⁶0.5Edwards (1 h); n = 0.5, diffusion from the bulk (polymers 0.4–0.8, Grinham and Chew)
PEEK, 2 mm thick, unbaked4.7 × 10⁻⁷0.5Chiggiato: 500 times the metal rule (1.5 × 10⁻⁷) at 10 h, slope −0.5 after 3 h
Kapton HN film, 0.125 mm, unbaked6.4 × 10⁻⁸0.5CERN, Sammartano et al. (1.3 × 10⁻⁸ and 1.6 × 10⁻⁶ at 24 h), back-extrapolated as 1/√t
Vespel SP-1, 1.3 mm, unbaked7.8 × 10⁻⁶0.5

The cleaned-metal rule and the literature averages differ by a factor of 60 for stainless steel. The averages include as-received and poorly cleaned surfaces, so use the CERN rule for parts cleaned for vacuum and the averages as a pessimistic case. Thin films such as Kapton deplete their water within hours: after the bend, the rate falls much faster than 1/√t (Baglin gives 5 × 10⁻¹⁰ after 100 h for 0.1 mm), so the preset overestimates it at long times. ISO/TS 20177:2018 sets out how outgassing rates should be measured and reported; quote the pumping time with any rate you measure.

Worked example

The defaults: a chamber with 5400 cm² of cleaned, unbaked stainless steel walls (a 30 cm cube), 20 cm² of Viton O-ring surface facing the vacuum, and 50 cm² of PEEK insulators, pumped at an effective 200 L/s.

Assumptions and limits

References

Primary sources and standards

  1. NASA Goddard Space Flight Center, Engineering and Technology Directorate, “Outgassing Database” and “Outgassing Database User Guide,” etd.gsfc.nasa.gov (retrieved 6 November 2026) (all 13,582 test results shown here, the test procedure, the 1.0 % TML and 0.10 % CVCM criteria, cure notation, and the caution on batch testing). The data are a US Government work; NASA does not endorse this page.
  2. W. A. Campbell Jr. and J. J. Scialdone, “Outgassing Data for Selecting Spacecraft Materials,” NASA Reference Publication 1124, Revision 3 (November 1990) (the printed compilation the database continues).
  3. ASTM E595-15(2021), Standard Test Method for Total Mass Loss and Collected Volatile Condensable Materials from Outgassing in a Vacuum Environment, ASTM International (125 °C, below 7 × 10⁻³ Pa, 24 h, 25 °C collector; a screening method, not valid for computing contamination of a system).
  4. ECSS-Q-ST-70-02C, Space product assurance — Thermal vacuum outgassing test for the screening of space materials, ESA Requirements and Standards Division (15 November 2008), ecss.nl (RML = TML − WVR; limits RML < 1.0 % and CVCM < 0.10 %).
  5. P. Chiggiato, “Outgassing properties of vacuum materials for particle accelerators,” lecture notes, CERN Accelerator School: Vacuum for Particle Accelerators (Glumslöv, 2017), arXiv:2006.07124 (2020) (the 3 × 10⁻⁹/t rule for cleaned metals, eq. 13; rates of baked metals and neoprene, Table 3; PEEK’s rate and 1/√t decay, Fig. 30; Viton permeation).
  6. V. Baglin, “Vacuum in accelerators for mechanical & materials engineering,” CERN Accelerator School: Mechanical & Materials Engineering for Particle Accelerators and Detectors (Sint-Michielsgestel, 2024), arXiv:2601.11361 (the same metal rule, eq. 11; Viton unbaked and baked; Kapton after 100 h; vacuum-fired 316LN).
  7. S. G. Sammartano, I. Wevers, G. Bregliozzi, and P. Chiggiato, “Outgassing rates of PEEK, Kapton and Vespel foils,” CERN ATS note, draft of 13 October 2021, attached to I. Wevers, “Outgassing of Polymers,” CERN workshop Materials and Engineering Technologies for Particle Accelerator Beam Diagnostic Instruments (21–23 June 2021), indico.cern.ch (Table 2, rates after 24 h by thickness; 1/√t decay and its later bend).
  8. R. Grinham and A. Chew, “A review of outgassing and methods for its reduction,” Appl. Sci. Converg. Technol. 26, 95–109 (2017), doi:10.5757/ASCT.2017.26.5.95 (averaged literature rates, Table 4, and the time exponents of metals, polymers, and porous surfaces); converted to mbar at 1 h in Edwards, “Outgassing,” application note 3601 2171 01 (2021).
  9. R. J. Elsey, “Outgassing of vacuum materials — I,” Vacuum 25, 299–306 (1975), doi:10.1016/0042-207X(75)90730-7, and “— II,” 25, 347–361 (1975), doi:10.1016/0042-207X(75)91653-X (the classic review of outgassing measurements, mechanisms, and their time dependence).
  10. P. A. Redhead, “Modeling the pump-down of a reversibly adsorbed phase. I. Monolayer and submonolayer initial coverage,” J. Vac. Sci. Technol. A 13, 467–475 (1995), doi:10.1116/1.579381 (why water desorption from a surface with a spread of binding energies falls about as 1/t).
  11. P. A. Redhead, “Recommended practices for measuring and reporting outgassing data,” J. Vac. Sci. Technol. A 20, 1667–1675 (2002), doi:10.1116/1.1496783 (why a rate needs its pumping time, temperature, and history).
  12. ISO/TS 20177:2018, Vacuum technology — Vacuum gauges — Procedures to measure and report outgassing rates.
  13. J. F. O’Hanlon, A User’s Guide to Vacuum Technology, 3rd ed., Wiley (2003), doi:10.1002/0471467162, ch. 4 (gas release from solids: desorption, diffusion, and permeation, and their time dependence).

Free introductions